Flag Mast

Flag masts are sign of national pride and identity and TRANSRAIL has acomplete system offering up to 70m (higher heights on request). Typical flag mast consists of Mast, raising and lowering arrangement,National Flag, LED flood lights for night time flag Illumination. Flag mast can be installed on standard foundation or Concrete piles toensure shorter installation time and enable easier restoration of thearea. Structural design comply to PLG 07/ANSI/NAAMM FP1001-07/IS 800/IS 875 and customized to projects specifications and requirements

Decorative Street Lighting Poles

TRANSRAIL have developed special designsfor Tubular and Conical curved poles to meet the requirements of today’s Contemporaryand modern road designs and blend with Urban city scape, Architectural forms anddesigns as per project needs to satisfy and Smart City requirements.
Manufactured using HR Coils, Seamless tubes,sheared by CNC, Plasma cutting andbending machines ensuring accurate forms,sizes, dimensions and thickness from 3mm to 6mm.
Multi section, Single and Twin arms forDecorative and functional street lights up to 14m Hot dip Galvanized with pre-treatment of 7tank process confirming to BS EN ISO 1461 Surface final finish of PU Painted or PowderCoated with wide range of Colour and finish Options to meet projectrequirements.
 

Lighting

Transrail has a complete range of LED Street & Flood lighting product range in house with all requisite test reports and NABL accreditation. The team hasunmatched capability and proven professional experience in delivering Technical Lighting Products, and with IoT based Smart Controls Solutions for Exterior Performance and Decorative LED based Street, Tunnel, Area and Sports Lighting Products and Solutions with end to end Design, Turnkey Solutions and EPC activities for National and State Highways, Smart Cities, Sports Stadiums and complex for Infrastructure Projects.

Railway & Metro over Head Line Structures

TRANSRAIL in-house capabilities and expertise in developingpre-engineered and fabricated hot dip galvanizedcustomized railway power line Structures and Portals is agood replacement of imported systems. Use globally accepted design Software viz. PLS_Pole,PLS_CADD, STAAD PRO CE and in-house developed calculation and validation tools adopting designprocedure to RDSO compliant, BSEN 50119, other nationaland international codes and Calculation of wind pressureIS 875 Part 3 and other related international standards

Metro Portals

Conical tubular Portal structures are Sleek in appearance,aerodynamic in design with no human reach on TOP ofthe PORTALS, Resting and nesting of Birds not possible. Small footprint of conical Tubular portals w.r.t LATTICEdesign ideal for BRIDGES and ELEVATED Railway/METROlines.
Vertical Conical Pole (Mast) manufactured using hightensile sheets of ASTM A572-Gr.65 or Equivalent materialgrade (Yield Strength-450MPa) having single longitudinalweld using specially developed in house fabricationtechniques.
Precision design and engineering for Boom of Portalmanufacture of sufficient material thickness ensure perfectfitment, meeting critical design loads and other project Requirements of Railway / Metro overhead linerequirements.

Railway Over Head Line Structures

Standard LATTICE GIRDER Designs as per IS 800:2007 forAngles and Bracing with material specifications as perIS 2062, hot dip Galvanized of required heights andbooms are fabricated to meet users and project requirements.

Transmission & Distribution Monopoles

Product range includes Low voltage, Medium voltage upto 33kV and High voltage up to 220kV (higher ratings on request).

FEATURES AND ADVANTAGES

Consists of hot dip galvanized Polygonal continuously tapered crosssections having polygonal cross arms, with Longitudinal welding.
Structures fabricated in Polygonal cross sections continuously taperedavailable in many sections upto 55m. Section assembly by means ofstress fit telescopic joints or flanged plate arrangement.Designs achieved with reduced and lower base makes it ideal forpower transmission in URBAN and INDUSTRIAL applications withimproved flexibility in power line routing Quick and easy installation at site.
TRANSRAIL Structural design team use globally accepted designSoftware viz. PLS_Pole, PLS_CADD, STAAD PRO CE and in-housedeveloped calculation and validation tools adopting Designprocedure to CEI/IEC 60826, ASCE 48-11, other national andinternational codes and Calculation of wind pressure IS 802 Part 3 –1987 and other related international standardsand In house Structural Design and NABL certified Testing facility.

Street Lighting Poles

Pioneers in the Pole and Lighting segment, Transrail also specialises in fabrication of standard and customised hot-dip galvanized accessories, and manufacturing unit have in house NABL lab for poles.

         Polygonal and Conical Poles                                Octagonal Poles
         Hinged Poles                                                        Decorative Poles
         Solar Poles& Structure                                         Camera poles
         Flag Mast                                                              Traffic Poles
         VMS & Gantry structures                                      Telecom Structure
         Derrick & Flare Structure

Transrail offers wide range of above structures/Poles as per the customers need on “concept to commissioning” theme and is a one stop solution for outdoor lighting In addition, present day use of street lighting poles is not merely restricted to mundane fixtures for street illumination. The decorative embellishments - like ornamental brackets - are intended to play a dual role: as attractive and eye-catching street furniture by day; and to enhance the aesthetics of basic night illumination.

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High Masts

Having manufactured and supplied over 10,000 High Masts, Transrail is one of the largest in the field of high mast; Transrail has gained unmatched experience in design, development, manufacturing and site erection. Transrail in-house team comes with an exceptional design expertise in terms of illumination and other relevant variables. The masts go through stringiest quality checks to adhere to Indian and International standards. Having completed many signature installations at various stadiums, Air Ports, Sea ports, Highways, Smart cities, Transrail is creating history in the field of high Mast.

An additional feature is the introduction of Latching system in High Mast.

Latching & Centring High mast-

Light fixture carriage locks itself mechanically at top of the mast and releases the tension from Wire ropes. It gives safety assurance and avoids falling of Light fixture carriage due to breaking of wire ropes.

Also this system enhances life of raising lowering accessories.

We have successfully executed more than 150 Latching High masts globally.

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Surveillance and Traffic Poles

Hot dip galvanized poles in round, octagonal, 16 to 20 sided crosssections with extended bracket or Cantilever design arms toaccommodate needs of junctions, intersections and through traffic on Minor, Major and Highways roads are ideal choice for meetingstoday’s ever growing traffic needs Manufactured and built to the exact specifications of local bodiesand traffic department needs, easy to install SIGNAL LIGHTS withoptional provision for IOT and Smart City devices Structural design comply to AASHTO/IS 800/IS 875 and customized toprojects specifications and requirements

Surveillance /CCTV Poles

Security and surveillance poles are precisely designed and fabricatedpoles meeting stringent standards as performance of Cameras andother surveillance depends on the deflection criteria and flexibilityprovided on these poles. They are generally used in areas that requiresafety and monitoring of a certain location or position. Standard poleheights are 4.0m to 15.0m depending on customer’s requirements.

TRANSRAIL capabilities also exists in special designs for Security lightsand Defence installationsStructural design comply to PLG 07/IS 800/IS 875 and customized toprojects specifications and requirements

Signage and Gantry Structures

Gantries and cantilever structures for signages can be designed,fabricated & installed as per the requirement of the client. Thesestructures are designed by our structural engineer and made of Flanged, high tensile galvanized polygonal pole sections boltedtogether giving a high quality aesthetic view and very high durabilityover other type of structures. TRANSRAIL LIGHTING has designed,manufactured, supplied and installed one of the largest gantry (11Om) in India. Structural designs comply to AASHTO/IS 800/IS 875 andcustomized to projects specifications and requirements.

Sports Lighting

Transrail designs, manufactures, supplies and installs customized sport lighting solutions across India and abroad. Stadiums and sport venues require specific lighting for improved visibility, and Transrail has facilities and a strong team to provide high capacity lighting solutions to any stadium. The products are customized as per the lighting requirements, tower weight, lighting load, wind speeds, soil conditions and the other clearances.


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Oil & Gas Structures

Transrail has pioneered the manufacturing of derricks and flare structures in India and has the capability to design, fabricate and install these heavy engineering structures. Flare structures are used in refineries to flare exhaust gases. We manufacture these structures in refineries as per the need and requirement in India to serve the domestic market and also export the same.

So far, we have designed and fabricated many projects involving derrick structures of height exceeding 160 m to deliver manufactured products of best quality and safety performance. We have capabilities for designing and manufacturing demountable derrick, self-supporting flare structures or derricks for gas and liquid flaring systems.

The flare structures manufactured by us have passed the stringent quality check requirements and standards as required for the structures in America and the Middle East.

We have also exported derricks to USA and Middle East. 

Telecom Monopoles

Telecommunications hot dip galvanized monopoles are alternative toconventional telecom towers and widely adopted and used inGSM/Microwave communication antenna Structural designs comply to ANSI/TIA -222-G and customized to projects specifications and requirements.

Solar

TRANSRAIL LIGHITNG LIMITED specializes in Solar EPC for Utility Scale Solar Power Plants, Rooftops, Solar Parks, Solar Street light and Solar High mast. The in house team consists of experienced and capable professionals who are well versed in turnkey solution for building Solar power plant and solar Lighting Solution globally. Transrail offers high efficiency and Quality product,which are efficient, reliable and durable. Transrail have complete Product range of Solar Street Light and Solar Power plant from 1KW onward as per the needs of customers.

Our structural engineered welding line is capable of taking up custommade jobs which require accurate engineering, high qualitygalvanization and testing. GI structures like flare stacks, solar-panelstructures etc. can be undertaken by our capable team on a design,engineering, manufacturing and supply basis. Our sales representativeswill be happy to contact you for any enquiries.

Conical and Polygonal Poles

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