Design Engineering

Transrail’s Design Engineering vertical executes the designing and testing of T&D lattice and monopole structures. Our talented team of design engineers carries out various activities, such as tower spotting, structure designing, review of geotechnical soil investigation etc. for transmission lines, substations and lighting solutions. We have a well-equipped design facility and required competency to design towers compliant to international standards. Transrail has successfully designed and tested towers for various climate and geographic conditions, including hilly terrains, swamps, urban lands, villages etc.

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Tower Testing

Transrail has an in-house state-of-the-art facility that uses SCADA software technology for tower testing. The facility is equipped to test various types of towers, including self-supporting towers, guyed towers, chainette towers, and transmission monopoles. We have designed and tested around 400 towers up to 800 kV for our clients in India and overseas. The testing station of our R&D centre has been accredited by the NABL (National Accreditation Board for Testing and Calibration Laboratories).

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Lattice Towers

Transrail has an in-house tower manufacturing facility that features advanced equipment and machines for a seamless production and provides end-to-end services for our transmission line business. With large storage capacity, gantry cranes, CNC machines and full-fledged facilities, our total manufacturing capacity is around 100,000 tonnes per annum (TPA). SAP/QSM controls and monitors the entire process from production to despatch, while the quality testing is executed in our on-site laboratory. Transrail is a CE certified company and owns one of the largest galvanising shops in the industry.

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Conductors

Transrail has set up a state-of-the-art manufacturing plant at Silvassa to integrate the manufacturing process of aluminium and aluminium alloy conductors. This facility has a manufacturing capacity of 50,000 metric tonnes per annum (MTPA). We have also established internal processes to meet the requirements of global players in terms of testing and quality requirements. Our product portfolio includes EC Grade Aluminium Wire Rods, AAC (All Aluminium Conductor), ACSR (Aluminium Conductor Steel Reinforced), ACAR (Aluminium Conductor Aluminium Alloy Reinforced) etc. We have supplied more than 102,000 km of conductors across the country and the globe.

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Monopoles

Transrail is one of the few players in India to have executed a transmission line of monopoles on EPC basis. We have the most advanced facility at Silvassa that features world-class equipment, including a CNC plasma-cutting machine and submerged arc-welding machine, for improved quality, productivity, and accuracy. Transrail is a pan-India player and supplies distribution poles across the country. We also have a significant presence in the Middle East and Africa. Our client portfolio highlights leading corporates, such as Bharat petroleum, ONGC, Zeeco, Gammon India etc.

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Transmission Lines

Transrail possesses a competent construction team that can execute transmission projects under any temperature or terrains. We are one of the few players in India to have constructed 1200 kV voltage level transmission lines. As per recent statistics, Transrail has executed a total of 28,354 circuit km transmission lines. We have also secured the single largest complete turnkey contract for 765 kV for more than 1000 crores. State-of-the-art facilities, a team of talented individuals, and best-in-class vendors enable us to carry out the EPC of transmission lines.


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Substations

Complementing its transmission experience, Transrail has developed a team capable of executing substation projects up to 400 kV. We are executing more than 7 substations from 132 kV to 400 kV. In the past, Transrail has also successfully executed substation projects in joint venture/consortium in African markets.

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Distribution

As a part of its distribution business, Transrail carries out the EPC of distribution networks, including last mile connectivity for various rural and urban areas. We have laid a substantial amount of distribution networks in India, Afghanistan and the African market, including Kenya, Rwanda etc. In India, Transrail has provided electricity to almost 10000 villages.